Large double shaft shredder mechanism and working principle of double shaft shredder
The twin-shaft shredder is used for crushing large hollow materials (large containers such as plastic barrels) and various mixed wastes, especially wastes containing metal, or pre-shredding wastes containing sand and other materials that are easy to wear tools. This type of machine runs at low speed, and the noise and dust can meet higher environmental protection standards.
Double shaft shredder structure:
1. The main body of the crusher
The main body of the double shaft shredder equipment produced by Shanjiang Machinery is welded with high-quality steel plates to eliminate stress treatment/integral machining to ensure the stability of the equipment under heavy load for a long time.
2. Bearing/Seal
The bearing seat adopts split and detachable type, which can quickly remove the moving knife, fixed knife, bearing and other components, and is easy to maintain and replace the knife. The unique sealing structure can effectively block the contact of broken objects and grease, and it can also protect the bearing and bearing when handling liquid materials. gears etc.
3. Moving knife/fixed knife
The moving knife material is made of special special alloy tool steel forged blank, precision machining, multiple heat treatment and low temperature freezing heat treatment technology. The overall toughness and hardness are consistent and can be repaired and used repeatedly to ensure cutting performance and service life. The fixed knife is installed with a hook, which optimizes the tool replacement function and makes tool maintenance and replacement more efficient.
4. Tool shaft
It is processed and refined by high-strength and heavy-duty special steel, and it is more reasonable to cooperate with the tool to provide powerful power for cutting.
Working principle of double shaft shredder
The principle of the double-shaft shredder is the basic principle of using a beating tool. Driven by the high-speed and high-torque motor, the hammer on the main rotor hits the objects to be crushed into the cavity in turn, thereby tearing the objects to be crushed. Specifications cracked into pieces. According to the working conditions of the tool, the double shaft crusher can be divided into dry system, wet system and semi-wet system. The dry system mainly means that the pulverized material must pass through the cyclone sorting system to separate metal from non-metal, and the whole system is equipped with a dust removal device. The new twin-shaft shredder wet system means that water is sprayed during crushing and flushed during sorting. The semi-wet system sprays a small amount of water only when crushing is required to prevent dust, sample handling and clean-up without cleaning.
How much does it cost to buy a two-shaft shredder, and what is the manufacturer’s quotation
The future development direction of the double-shaft shredder industry Through the continuous application and promotion of high-tech, the overall level of the double-shaft shredder industry has been improved, and the localization of high-end double-shaft shredder equipment has been realized through continuous improvement and optimization of technology. . We speed up enterprise equipment updates, technological R&D and innovation, expand manufacturing investment, and promote mass entrepreneurship. This is of great importance for “breaking the cocoon and turning butterflies” of traditional industries, enhancing the stamina and vitality of economic development, and achieving quality improvement, efficiency upgrading, and sustained and stable growth. significance.
As an old-fashioned manufacturer of double-shaft shredder equipment, Jiulong double-shaft shredder manufacturer is deeply trusted by users and friends. The double-shaft shredders we produce are reasonable in price, stable in operation, wear-resistant and durable, with complete models and guaranteed after-sales service. The double-shaft shredder produced by Jiulong double-shaft shredder manufacturer is produced according to the feedback of users and friends, and it is a multi-functional large-scale shredding equipment that meets the requirements of users and friends in all aspects.
The price of the double shaft shredder is mainly affected by raw materials and workmanship. Most of the double-shaft shredders are made of steel plates, and the steel plates are also different, such as the thickness of the steel plate, the material of the steel plate, the manufacturer of the steel plate, etc. The price of the steel plate produced by the big brand manufacturer must be lower than that of the small one. The steel plates produced by manufacturers are more expensive. Of course, the quality and after-sales service of steel plates produced by big brand manufacturers are better.
Working principle of double shaft metal shredder
The double-shaft metal crusher is also called the screenless low double-shaft crusher. In the design, the screen grate bottom is not used, and there is no strict requirement on the moisture content of the material. The large bonded grate bottom makes it difficult to discharge materials; in addition, in terms of production capacity, the twin-shaft crusher is equivalent to two hammer crushers combined into one, combining two sets of hammer crusher rotors into a whole and used in series. A new type of raw material pulverizer.
The working principle of the double shaft metal shredder: the material enters the inside of the shredding box through the feeding system, and the shredding blade is carried on the box, and the pushing box pushes the material to the vicinity of the blade, and the material is torn, squeezed, Shearing and other combined actions, the materials that are shredded into small pieces are discharged from the screen holes.
Product advantages of double shaft metal shredder
1. Both the inner hole of the tool and the surface of the main shaft adopt a hexagonal design to achieve uniform force on the tool.
2. The knives are arranged in a spiral line to achieve efficient crushing.
3. Equipped with hydraulic automatic feeding system for large materials.
4. The bearing is quadruple sealed, effectively waterproof and dustproof.
5. The size of the discharge material is controlled by the non-network type, and the crushing efficiency is improved.
The components of the biaxial metal shredder: the biaxial metal shredder consists of motor, hard tooth surface reducer, rotary knife shaft, imported moving knife, fixed knife, frame, frame, box, working platform and other main structures composition.
How much is the double shaft shredder
The shredder industry is doing well this year. Many people don’t know much about shredders. How much is a double-shaft shredder? This problem is a concern of the majority of customers, so what are the factors that affect the price of the double shaft shredder?
The first dual shaft shredder blade is one of the factors that can affect the price. The material used for the blade of the double-shaft shredder determines part of the price. The material of the double-shaft shredder blade affects the output and processing effect of the double-shaft shredder. Therefore, the material of the blade is very important to the double shaft shredder equipment.
The motor of the second double-shaft shredder is also another part that affects the price of the double-shaft shredder. The price of the motor produced by the regular manufacturer will be more expensive, and the higher price of the motor will drive the higher price of the whole equipment. Some refurbished motors will be cheaper, but the refurbished motors have a short lifespan and often suffer from burnout or insufficient power.
The production materials used in the whole equipment of the third double-shaft shredder also affect the price of the double-shaft shredder. Different double-shaft shredder manufacturers use different steel plates and thicknesses for the double-shaft shredders. Some double-shaft shredder manufacturers produce equipment with good steel plates, high thickness, and generally improved service life. There are also some double-shaft shredder manufacturers that produce equipment with low thickness. This kind of steel plate is cheap but has a short life. We do not recommend everyone to buy it.
Which is the best manufacturer of Henan large-scale double-shaft shredder equipment?
A good double-shaft shredder manufacturer generally has strong economic strength and technical strength. Economic strength is the basic guarantee for its research and development, processing equipment and services, and technical strength is the guarantee for equipment quality and performance. The overall environment of the company reflects the company’s operating conditions, and the professionalism of the employees reflects the standardization of the manufacturer. Therefore, only strong manufacturers can produce twin-shaft shredder equipment that meets customer needs.
The main elements of choosing a double shaft shredder
1. Motor: The motor should use the national standard product produced by the original factory. When choosing a metal shredder, it must never be recharged with a refurbished motor or a non-national standard motor, because the copper enameled wire diameter of these motors cannot meet the rated current requirements of the rod machine. Therefore, the motor is easy to burn out or the driving force is insufficient, which affects the rotation speed of the metal shredder and the overall crushing effect.
2. Bearing: The quality of the bearing directly affects the production efficiency of the shredder and the quality of the particles. It is best to choose bearings produced by large regular manufacturers. In addition, bearings produced by small factories should not be used, but at the same time special attention should be paid to counterfeit products.
3. Steel plate: The thickness of the steel plate must meet certain requirements, and the service life of the standard steel plate is more guaranteed.
4. Blades: professional manufacturers have blades of various specifications, which are suitable for different materials, and some blades called general-purpose multi-functional shredders will have differences in output and blade wear according to different crushed materials. selection process
It is necessary to verify the blade specification, material and mouth shape.
As a professional manufacturer of double-shaft shredders, Jiulong double-shaft shredder manufacturers have developed and produced a series of multi-model double-shaft shredder equipment, and have formed good results in the market. Jiulong double-shaft shredder manufacturers continue to brainstorm, learn from each other’s strengths, update the deficiencies of traditional double-shaft shredders, broaden the use of double-shaft shredders, enhance service life, and improve production efficiency.
Large double shaft shredder equipment price
The double-shaft shredder is a professional equipment for shredding scrap metal resources, which has its own unique structural characteristics. The double-shaft shredder is a relatively new type of environmental protection equipment on the market. It has high performance and output, and has a good shredding effect. Those who want to invest in this industry are very sensitive to the price. Today we will analyze the factors that determine the price of the shredder. Decide.
1. Output requirements
The customer’s output requirement is very important. For example, the model of the twin-shaft shredder used to process 1T or 2T per hour is different, so the price will also be different.
2. The size and composition of crushed materials
The double-shaft shredder is suitable for a lot of materials, but the size of the materials that customers need to crush is different, so when purchasing, you should order according to the materials you need to crush.
3. The size of the crushed material.
The material shredded by the double-shaft shredder is long, and the width of the shredded material is determined according to the width of the blade. So clarify what shape and scale you want to break into, and you will be satisfied with the ideal effect you want to achieve.
The knives of the double-shaft shredder are made of special alloy steel (high-speed steel or tool steel) through special processing technology, which has the characteristics of good wear resistance, high strength, and repairability. The design is unique, the shearing force is strong, and the shredding efficiency can be improved; the driving part is driven by a heavy-duty planetary gear reducer, which has the characteristics of low speed, high torque, and low noise; the powerful rotating shaft of the large-angle hexagonal column, so You can put in large raw materials with confidence; the electrical part is controlled by PLC program and touch screen, with functions such as automatic detection of overload protection and reverse rotation.
