Casting Metal Crusher Machine Waste Metal Crushing Equipment High Torque

Application Materials :scrap steel, bicycles, motorcycles, car shells, cans, paint buckets, iron sheets, color steel tiles, scrap light and thin metal materials, etc.

Power :18.5-220 kw

Production :600-12000 kg/h

Light and thin scrap steel realizes high sorting and reuse of scrap steel resources

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Description

Product Details

Metal shredder is a kind of mechanical equipment produced by our company, which is specialized in crushing and recycling scrap steel.

Application Materials

Scrap steel, bicycles, motorcycles, car shells, cans, paint buckets, iron sheets, color steel tiles, waste light and thin metal materials, etc.

Power

18.5-220kw

Yield

600-12000kg/h

Product Description

In today's society, the pace of life is getting faster and faster. In the state of fast-moving consumer goods, a lot of household waste is discarded every day. Such as waste cans, scrap iron sheets, scrap iron slag, Lulu cans, eight-treasure porridge cans, Heqi cans, metal bottles, cans, cola cans, beverage cans, beer cans, red bull cans, paint buckets, moon cake boxes, cans, etc. , and even some outdated bicycles, motorcycles, cars, these are some metal garbage.

Due to corrosion, damage and natural obsolescence of metal products, a large amount of scrap metal is produced every year. If these scrap metals are discarded at will, it will not only cause environmental pollution, but also waste limited metal resources. For this reason, how to rationally use scrap metals makes scrap metal shredders come into being.

Someone once estimated that recycling a discarded aluminum soda can saves 20% of the money and saves 90% to 97% of energy than manufacturing a new one. Recycling 1 ton of scrap iron and steel can make 0.9 ton of good steel, which can save 47% of the cost compared with smelting with ore, and can also reduce air pollution, water pollution and solid waste. It can be seen that establishing the concept of sustainable development, strengthening the classification and treatment of garbage, recycling and recycling scrap metal has huge economic and social benefits, and metal crushers are indispensable.

The metal crusher is mainly used for the crushing and processing of scrap metal, in order to reduce the transportation cost of scrap metal and achieve a relatively good profit prospect in terms of recovery price. The main body of the equipment is made of thickened steel plate in structure, and the lining is made of high manganese cast iron. Steel parts are used to protect the outer body, and the machine adopts a disc-type fastening and rotating mechanism at the rotor part of the main engine.

There are several steel discs installed on the horizontal shaft on the rotor (the number and diameter of the steel discs depend on the model), there are 6 pin shafts distributed around the steel disc, and several hammer heads are suspended in the axial direction for hitting and breaking the material. The main shaft is supported by ball bearings, the circulating oil is forced to lubricate and cool, and a temperature sensor is installed to ensure high-speed and stable operation of the equipment.

Application areas

Widely used in scrap steel recycling companies, metal smelting, construction industry, metal recycling industry, automobile recycling companies, etc.

Working principle

The metal is fed into the forced feeding and crushing port of the equipment through the feeding conveying device, and the metal is primary crushed by the crushing process of the pressing roller and the primary crushing shaft. After the primary crushing, the metal enters the main cavity of the equipment. Driven by the torque motor, the hammers on the rotor of the main machine take turns to hit the objects to be crushed that enter the cavity. The materials pass through the air cyclone sorting system to separate the paint, rust and waste plastics in the metal, and the materials discharged at the bottom of the equipment are transported to the collecting point through the conveying equipment.

In this process, the non-magnetic material contained in the material is sorted and discharged from the production line under the action of the magnetic separator and falls to the non-magnetic material pile. In addition, the whole system is equipped with a dust removal device, which reduces the hazard of dust pollution generated in the production process to a minimum. The equipment mainly has the advantages of high output, low energy consumption, high efficiency, fine and uniform discharge and so on. And when using the equipment, the noise is low, the pollution is small, the operation is simple, and the maintenance is convenient.

Performance characteristics

1. The metal crusher has the advantages of large torque, high output, low noise and wear resistance;

2. The metal crusher can greatly reduce the volume occupied by crushing, and can feed continuously or intermittently;

3. The metal crusher has the advantages of high crushing efficiency and small discharge particle size;

4. The metal crusher has a strong structure and densely clothed stiffening plates to ensure the strength of the box;

5. The metal crusher can be equipped with conveyor belt feeding equipment;

6. The metal crusher uses an automatic operation cabinet, and the equipment has a high degree of automation.


 

Technical Data

Model

JLHC-200

JLHC-315—420HP

JLHC-450—600HP

Thickness of case plate

30mm

40mm

50mm

Thickness of screen

60mm, material: cast steel,

mesh 65*85mm

100mm, material: cast steel,

mesh 65*85mm

100mm, material: cast steel,

mesh 65*85mm

Thickness of

edge lining plate

40mm

50mm

60mm

Main shaft Diameter

200mm,material:40Cr

250mm,material:40cr

280mm,material:40cr

Rotor disc

φ800mm, thickness 50mm,

welding wear layer

φ900mm, thickness 60mm,

welding wear layer

φ1200mm, thickness 80mm,

welding wear layer

Hammer

10pcs, material: 13Cr2Mn,

unit weight: 35KG

10pcs, material: 13Cr2Mn,

unit weight: 45KG

14pcs, material: 13Cr2Mn,

unit weight: 75KG

Thickness of

Forced feed plate

16mm, hydraulic system

20mm, hydraulic system

20mm, hydraulic system

Motor/control cabinet

8P-200kw (1pcs), brand: WNM

Soft starting cabinet,

electrical components: Chint/Delixi

8P-315kw (1pcs), brand: Simo - Slip Ring motorcyclo motor

water resistance starting cabinet, electrical components: Chint/Delixi

8P-450kw (1pcs), brand: Simo - Slip Ring motorcyclo motor

water resistance starting cabinet, electrical components: Chint/Delixi

Feed chain  conveyor

9000*1200mm,1pcs, power:7.5KW

12000*1400mm,1pcs, power:11KW

12000*1600mm,1pcs, power:11KW

Vibrating discharge machine

2500*1000mm,1pcs, power:3KW

2500*1000mm,1pcs, power:3KW

3000*1200mm,1pcs, power:4KW

Discharge conveyor

1000*6000mm,1pcs, power:4KW

1000*6000mm,1pcs, power:4KW

1000*6000mm,1pcs, power: 4KW

Magnetic separation vibration feeder

2000*1000mm,1pcs, power: 3KW

2000*1200mm,1pcs, power: 4KW

2000*1200mm,1pcs, power: 4KW

Drum magnetic separator

1000*650mm1pcs, power: 5.5KW

800*1000mm 1pcs, power: 7.5KW

1000*1000mm1pcs, power: 7.5KW

output conveyor

800*8000mm1pcs, power: 4kw

800*8000mm1pcs, power: 4KW

1000*8000mm1pcs, power: 5.5KW

Slag removal conveyor

500*8000mm1pcs, power: 3kw

600*8000mm1pcs, power: 3KW

650*8000mm1pcs, power: 4KW

DMC-120 Filter bag type dust collector/Cyclone/pipe/fan

1set power: 7.5KW

1set power: 11KW  

1set power: 22KW  

Capacity

4-6t/h

8-10t/h

10-15t/h


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